Sr Engineer Process (Heavy Oil)

Job title

Sr Engineer Heavy Oil (RFCC Complex)

Grade

Stream

RPI

Function

Assets Development - Process Engineering – SR   

Location

Oman – Suhar

Budget control

*OPEX and/or CAPEX and/or Revenue amount as relevant*

Reporting to

TL Sohar Process Engineering

Direct reports

0

Job Purpose:

Provides robust engineering Process Heavy Oil (RFCC Complex) at SR (RPI) under TL SR Process Engineering’s scope, for the development, implementation and continuous improvement of process engineering-based activities acting as Senior Matter Expert of Heavy Oil (RFCC, LPG Merox & Propylene Recovery) Process Optimization standards through: (1) Execute the identification, implementation, and continuous improvement of process optimization-based activities for Heavy Oil ( RFCC, LPG Merox & Propylene Recovery) at SR refinery for Maximizing Yield, for the Feedstock for Secondary Units obtained from, for Fractionation and Heavy Oil Processing, etc. (2) Implement Optimization strategies for processes in  RFCC, LPG Merox & Propylene Recovery for improving efficiency, maximizing yield, reducing energy consumption, and ensuring the production of high-quality products considering Process Modeling and Simulation, Advanced Control Strategies, Feedstock Analysis and Blending, Heat Integration, Tray and Packing Design, Fouling and Corrosion Management, Vacuum System Optimization, Real-Time Monitoring and Predictive Maintenance, Energy Efficiency Improvements, Process Safety and Environmental Compliance, (3)  Analyses and prepares optimization proposals  for Heavy Oil ( RFCC, LPG Merox & Propylene Recovery), while executing  the corresponding engineering actions,  task and activities  related to  opportunities of optimization for such processes (4) Execute actions to ensure that RFCC, LPG Merox & Propylene Recovery process Services meets Management strategy, tactics  and operational performance goals, (5) Provides focused technical/engineering support on specific operations related to Heavy Oil ( RFCC, LPG Merox & Propylene Recovery) and the corresponding engineering, maintenance and operational teams in SR’s  plants, and (6) Guide young engineers in related matters for their continuous Training and Workforce Development; in order to ensure projects and service actions, tasks and targets are achieved efficiently and to optimum standards.

The position will act in accordance with the Group’s Mission, Vision, Values & Strategies, as well as, policies, guidelines, and standards, supported by IT Technology platform, HSE standards, Omani government & other legal justifications, and best international practices in consonance with national objectives.

Main tasks and responsibilities:

Scope:

Process Optimization:

The systematic approach of analyzing data, identifying areas for improvement, and implementing changes to optimize production (improving efficiency and effectiveness) of various processes including hydrotreating,  hydrogen production, amine treatment, sour water stripping, sulphur recovery and blending, among others, to improve their performance by minimizing energy consumption, reducing operating costs, and maximizing production.

Process Control:

Real-time monitoring, simulation, modelling, and data analytics to enable the identification process inefficiencies, reduce waste and emissions, and optimize the use of raw materials, energy, and other resources.

Product Quality:

Data analytics that aim to meet regulatory requirements for product quality in process installations, upgrades, and maintenance

Residue Fluidized Catalytic Cracking (RFCC):

Convert heavy oil streams produced in Refinery into valuable products by using fluidized catalyst allowing maximize the gross refinery margin and company profits.

LPG Merox:

Remove Sulphur species from LPG produced in RFCC to keep production within the specs required from downstream process units.

Propylene Recovery (PRU):

Separate and produced high purity Propylene from LPG production from RFCC and treated in LPG Merox.

Accountabilities: 

Process Engineering SR:

Execute the Engineering processes at RFCC Complex and procedures implementation to assure that the team completes the technical assessments, recommendations, tasks, and activities as per objectives and ensures that the technical support requirements for all the Maintenance and operations assets are performed in a timely manner in order to minimise the down time.

Cooperates on contract management, interacting with the Vendors/ OEM management, coordination with Engineering/ Assets Development / Inspection, FATs & SATs support, RCM Management, HAZOP, and other departments,

Provides input into the assigned budget for the department and advises on red flag budget over spend.

Identifies and execute opportunities to optimize operations within RFCC Complex and across process for  Suhar Refinery.

Identify process optimization in terms of Yield and Feedstock to increase revenue of the Company.

Verify and support on the execution of design work performed by internal/ external engineering resources, which results in process optimization for assignedUnits.

Prepare data for Heat and Material Balances, Process Flow Diagrams, designs minor plant modifications, and follows through to the project completion.

Prepare and review details of the refinery turn around process scope of work.

Analyses the documentation related to Scope of Work for MOC (Management of Change) requests raised for process improvement.

Performs Root Cause Analysis (RCA) and proposes corrective actions for performance improvement.

Participates in HAZOP studies for any modification of existing facilities/plants.

Gather preliminary documents for tender submissions.

Prepare technical procedures in line with modifications and new systems implemented.

Resolves issues that have a direct operational business impact, using problem-solving tools and techniques and balancing multiple considerations (e.g., economic, operating, maintenance, technical).

Analysis the design, analysis or findings of engineer’s analyses data and identifies opportunities to optimize operations within and across process units or equipment.

Recommends improvements to department procedures so that all procedures are fulfilled while delivering a quality, cost effective service managing budget and quality control.

Monitoring:

Monitoring and executing process engineering Services to look after short to long term plant solutions, RCAs & FMEAs, spare parts reviews & optimizations, Area Reliability Committee involvements, PM reviews, TA scopes, cost optimization

Coaching & Guidance:

Provides coaching and guidance to develop technical engineering strength within RFCC & LPG Merox technology.

Provides technical support and guidance to the operating team on daily basis and longer term based on operating tactics and demands in order to ensure that all staff can complete their tasks and responsibilities.

Key Interactions

Internal: Operators, Shift supervisor, Maintenance Coordinator, Process Trainer, Technical Services Department, Engineer production. All Assets Development Team Leaders and Engineers, Operations, Maintenance and Procurement & Contracts Liaise with the colleagues and stakeholders for day-to-day work.

External: Contractors, Vendors & Suppliers

Notable Working Conditions: Field Operations and office environment, Moderate to intensive computer screen use

Education Requirements: Minimum Qualifications for this position are bachelor’s degree in engineering preferably in Chemical Engineering.

Language Requirements: Excellent knowledge of written, read, and spoken English (required) | Arabic - Native (desirable)

Background and Experience:

6-8 years of relevant experience

Relevant experience in similar role within the Oil & Gas / Refinery / Petrochemical industry,

Related experience in RFCC, LPG Merox and Propylene Recovery units

Experience and well versed in field investigation, inspections, troubleshooting, performance checks, data compilation, etc.

Understanding of Process Plant (P& ID / PFD) & Engineering drawings and OEM manuals.

Experience in benchmarking studies like Solomon.

Experience in Asset Master Data governance, field materials specifications and international standards.

Expertise for budgeting and cost control.

Familiar with techniques for ensuring data integrity with various integration of information/ reports.

Experience in Process Engineering for refinery optimization strategies:

Process Modelling and Simulation using KBC PetroSim and Aspen Hysys.

Advanced Control Strategies

RFCC Feedstock Analysis and Blending

Heat Integration

Tray and Packing Design

Fouling and Corrosion Management

Real-Time Monitoring and Predictive Maintenance

Energy Efficiency Improvements

Process Safety and Environmental Compliance

Continuous Training and Workforce Development

Competencies and Skills:

Soft:

Leadership skills

Strong Communication skill verbal and written.

Decisiveness

Exercising influence  

Work Prioritization

Critical Thinking Skills

Result orientation

Planning and Organizing

Technical:

Computer knowledge in MS Office applications like MS Word, MS excel, PPT, etc.

Sound judgment in technical matters with good skills in engineering

Good knowledge and expertise of SAP.

Knowledge in software applications like PI, and LIMS etc. 

Knowledge of process engineering best practices

Effective planning and organizing skills.

Proficient at interpreting Technical Drawings

Accurate Reporting skill

SOP interpretation

Refinery commissioning and start-up.

Knowledge in HSE (Process Safety, H2S Awareness, Basic Fire Fighting, Emergency Response)

Knowledge of Refinery Processes