Sr Engineer Mechanical

Scope

RPI Assets (SR,AP, MAF, & Polymer)

Central Support to Assets across OQ RPI:

• • SME support to plant maintenance teams for troubleshooting critical issues and in maintaining critical assets.

Central Support within Asset Management:

• • Development of Master data for Rotating Equipment’s, Monitoring and governing of Asset Master Plan.
  • Development & Review of Maintenance Strategies for new assets
  • Review and improvement of Maintenance strategies for existing assets.
  • Review of Policy and Procedure documents with regards to Quality assurance and Quality Control
  • Identification of gaps in existing maintenance practices and implementation of best practices. Like Lubricant rationalization, storage & dispensing practices for lubricant etc., refurbishment process, storage of special tools etc.
  • Development of Contracting strategies for Static & Rotating Equipment Maintenance
  • Support Asset Maintenance Excellence Centre by reviewing the developed Standard Maintenance Procedures, identifying and delivering trainings based on needs.
  • Support Central Contracts team for technical evaluation of Critical tenders.
  • Digitalization of Maintenance practices to increase reliability and availability

Central Support to Cross Functions across OQ RPI:

• • Review of RCM study for Critical System
  • Review of PM task list, PM frequencies, Asset Criticality, and Failure Mode affect Analysis reports.
  • Root cause analysis, HAZOP, Bad Actor Management etc.
  • Lead Inventory projects for improvements, like availability, cost optimization etc.

HSE and Process Safety

• Provides a well-resourced source of expertise and advice in process safety by engaging consistently and transparently with stakeholders where dealings with duty-holders and informing them of developments in process safety topics.
• Support the policy of HSE for the control of major accident hazards.
• Participate as part of a multidisciplinary team in safety case assessment, inspection, and investigation.
• Stimulate research and development for the prevention of major accident hazards.
• Maintain awareness of current developments in process safety

Mechanical Maintenance Strategies

• Set maintenance strategies encompassing preventive, predictive, and corrective measures for mechanical equipment and systems.
• Ensure that the implemented strategies maximize the optimal performance and reliability of mechanical assets.
• Establish standardized maintenance procedure aligned with the competency requirement resulting from close collaboration and coordination with ITQAN (Competency Assurance Program) team.

Maintenance Service Contract

• Collaborate with end-users, contract, and procurement teams (including legal, if necessary) to create detailed maintenance service contracts for external service providers.
• Ensure that the contracts provide fit-for-purpose coverage and align with industry standards and best practices.

Maintenance, Performance Monitoring and Optimization

• Monitor the performance of mechanical assets on a predefined frequency.
• Analyse data collected during monitoring to identify trends, anomalies, and opportunities for improvement within the maintenance context. Recommend optimization strategies that enhance operational efficiency and minimize unplanned downtime.
• Within the context of maintenance, proactively identify equipment/system that frequently require attention or exhibit recurring issues. Collaborate with the reliability/maintenance team to address these specific concerns and implement targeted interventions that improve their performance and reliability.

Root Cause Analysis

• Support or participate in investigations into mechanical equipment failures and incidents.
• Support root cause analyses and recommend corrective actions to prevent recurrence.

Maintenance Excellence

• Oversee condition monitoring, trending, and analysis of critical mechanical equipment.
• Ensure that resultant actions from analysis are incorporated into the SAP and CM notification systems. Engage with site maintenance engineers and drive for the closure of action items.

Maintenance Expertise

• Demonstrate expertise in mechanical equipment, such as pumps, compressors, turbines, and rotating machinery.
• Provide specialized maintenance support to the Mechanical Plant Maintenance team, including troubleshooting, investigations, and OEM support. Recommend and follow up to bridge the competency gap of the Mechanical Plant Maintenance team.
• Collaborate on implementing maintenance business improvement projects and MOCs for the discipline.

Business Plan

• Provide support and challenge to end-users in incorporating accurate maintenance input into the business plan.
• Assist in developing fit-for-purpose OPEX budget proposals for mechanical equipment maintenance and inspection.

Technology Adoption

• Keep abreast of the latest advancements in mechanical maintenance technologies.
• Propose their integration into maintenance strategies.
• Collaborate with the mechanical technical authority team to ensure access to up-to-date information and company experience.

Safety and Compliance

• Perform regular audits to ensure that all mechanical maintenance activities adhere to maintenance strategies, relevant safety regulations, industry codes, and company policies.

Training and Development

• Provide in-house specific maintenance training and mentorship to enhance the expertise of the maintenance team in mechanical maintenance aligned with the competency requirement outline by ITQAN (Competency Assurance Program) team.
• Facilitate the transfer of learning and best practices across the Maintenance function and other departments.

Stakeholder Management

• Work closely with TS, plant maintenance, operations, HSSE, and central maintenance personnel/team to ensure systems, people, processes, and resources required to manage integrity are in place and fit for purpose throughout the lifecycle of the asset.